2016年9月29日星期四

Physical vapor deposition coating several main power supply

Physical vapor deposition coating several main power supply
In the PVD coating technology used in the power source is varied, mainly include evaporation power, gun power, hollow cathode arc power supply, power supply, magnetron sputtering target power, heating power, bias power supply, etc. Mainly introduces the arc power supply, bias power supply and the characteristics of the magnetron sputtering target power.
Arc power source, arc ion plating, the realization of the target material evaporation and ionization must depend on arc power source to provide energy, in the actual process of coating, the power supply can automatically detect arcing phenomenon and automatic arc, ensure continuity and uniformity of the film coating process. In addition, the arc stability of arc power supply performance had a great influence on the performance of the film. Electric power supply is stable and reliable work is essential to the performance of the equipment. Arc power source has magnetic saturation amplifier type, thyristor, transistor switch type and high frequency inverter.
Bias power: it is mainly used for multi arc ion plating and magnetron sputtering deposition glow in the process of cleaning and ion bombardment and coating on the plating workpiece exert negative voltage. Glow when cleaning, vacuum chamber filled with argon gas, it produces glow; Ion bombardment is used to accelerate ions, improve the energy of the ion bombardment workpiece surface, enhance sputtering cleaning effect and increase the film adhesion; When coating, which is used to increase the ion energy, speed up the reaction deposition rate and improve the thin film growth, increase the film adhesion. As a result of the magnetron sputtering ionization rate is far lower than the multi arc ion plating, bias power supply the power needed to be smaller. But there are many coating machine is equipped with magnetron sputtering target, and also equipped with arc more target, selection bias power, to work in multi arc ion plating when asked to choose.
Target power magnetron sputtering ion plating: mainly used to provide electricity for magnetron sputtering target. It has a dc, single pulse, symmetrical bipolar pulse and double jacaranda pulse several forms.

2016年9月26日星期一

Vacuum coating machine in aluminized plastic appearance advantage?

Vacuum coating machine in aluminized plastic appearance advantage?
Vacuum coating machine in aluminized plastic appearance advantage? Vacuum coating machine is specialized in plastic appearance evaporation plating aluminium of the special equipment, it fast film forming rate, membrane layer of strong, bright color, not easily contaminated membrane layer, plating equipment can get good fine, high purity, uniform film thickness of the membrane layer, no liquid waste, waste water, can prevent the pollution to the environment, is the ambition of mass production equipment.
Vacuum coating machine in the market, the wide application of vacuum coating machine is widely used in the market, the equipment is widely used, mainly have auto reverse optical network, handicrafts, jewelry, shoes and hats, clocks, lamps, decoration and other industries. Mainly by the vacuum chamber, the exhaust system, evaporation system and four some electrical equipment.
Vacuum membrane layer can prevent the contamination of membrane material and plating parts appearance, eliminate space knock against, progress coating of fine and special function of the coating can be a single compound preparation. In order to progress the uniformity of coating thickness, plating with planets in the vacuum chamber organization or rotating equipment, such as a planet form of exercise, exercise in the form of a film uniformity, good coating coverage performance is good, the steps of the bearing can be big, can make full use of useful space of vacuum coating chamber, is a common form of movement. Exhaust system usually consists of mechanical pump, pump, pipes and valves.
In order to progress the flow rate of the pump to increase the supercharger scattered between mechanical pump and pump. Therefore, not only in a relatively short period of time of low pressure to ensure rapid work cycle of the exhaust system, also need to make sure that the gas evaporation source and rapid deposition in the appearance of components removed. Evaporation system contains the electrical equipment and heat source of evaporation source.

2016年9月23日星期五

Vacuum coating machine vacuum measurement of non-uniform environment

Vacuum coating machine vacuum measurement of non-uniform environment
Vacuum coating machines, vacuum coating machines in practical systems, there is a source to pump gas from the air, and some of these air flow through the drain hole injection, but also some flow effects caused due to various outlet. Not only can a variety of vacuum pumping gas, and vacuum gauge and clean surfaces also have the role of adsorbed gas. Therefore, the actual vacuum system is generally non-uniform airflow distribution. The gas flows through the tubular conduit pipe bunching will be led into the container flow distribution is more uniform. Rarefied air flow vacuum system affects the non-uniform distribution, has been the subject of detailed study in recent years, and these findings are also promoting the development of accurate measurement of gas pressure technology.
In general, we discuss pressure measurement, virtually has assumed two conditions:
① In an envelope, independent of their density and air flow direction and position of the unit solid angle, in a given spatial point there is only one pressure, the pressure independent of the pressure at this point in the regulation of the orientation. That airflow isotropic Yun assumptions.
② is in all parts of the system at the same temperature, the gas pressure means that the referenced pressure this temperature, i.e. an isothermal assumption.

2016年9月20日星期二

Will the vacuum coating plated golf head-related issues

Will the vacuum coating plated golf head-related issues
                            
A few days ago a friend advice, how to golf head coating. I have been engaged in vacuum coating glass lenses, would like to ask
A golf club heads are irregularly shaped, how to film? Is the card is placed on the coated umbrella? Hanging plating line to see again, I ask how plating rack.
2. The company's general manager, said their processes after plating and vacuum coating, plating, after I ask again what plated vacuum coating film, what role?
1 rack with hanging rod ball head fixed on it, the use of the public switched turn the turret of a method.
2, after the first plating and vacuum coating plated I think should be the first water and then plated vacuum plating, can greatly improve the thickness of the film, but not very good wear resistance.
Golf equipment vacuum coating machine uses frequency magnetron sputtering technique, sputtering gradually become a mainstream technology, our company developed a planar target, the target cylinder, twin target, target other forms of MF sputtering target structure and layout. Such equipment is widely used in the case, strap, mobile phone shell, golf equipment, hardware, cutlery and other plated TiN, TiC, TICN, TiAIN, CrN and other decorative coatings.

2016年9月13日星期二

Decoration film PVD plating process

         Decoration film PVD plating process
PVD coating process varies with the different coating technology, its technology and due to the use scope and workpiece material, size, shape, the difference of the factors such as will also be different. In addition, due to the continuous development of coating technology and the continuous improvement of people's living standard, the coating technology will also constantly updating. How many kinds of PVD coating process, therefore, who also said not clearly, it is essential to seek to explore suitable for need of coating technique and technology.
A, decoration materials: 1, metal: stainless steel, alloy steel, zinc base alloy, etc.; 2, glass, pottery and porcelain; 3, plastic: / PC/ABS/PVC SHEET, nylon, crystal, etc.; 4, flexible material: polyester film, PC, paper, cloth, foam, plastic, steel belt, etc.
Second, decorative film type: 1, the metal base material decoration film: TiN, ZrN, TiC, CrN, TiCN, CrCN, TiO2, Al, etc.; 2, glass, pottery and porcelain decoration film layer: TiO2, Cr2O3, MgF2, ZnS and administered; 3, the plastic base material decoration film: Al, Cu, Ni, SiO2, TiO2, ITO, MgF2 etc. 4, flexible material decoration film: Al, ITO, TiO2, ZnS and administered.
Three, decorative film plating process:
Metal pieces of decorative film plating process: coating technology is more mature arc ion plating, magnetron sputtering ion plating and complex ion plating.
Metal pieces of decorative film coating
Plastic decoration film plating process: the PVD technology can in glass, pottery and porcelain, plastic, crystal, wood, paper, etc. Nonmetal workpieces plating metal film and nitride film and oxidation film. Plastic decorative membrane PVD technology has two kinds: the vacuum evaporation plating and magnetron sputtering. The vacuum evaporation plating equipment simple structure, convenient operation and high production efficiency, is currently widely used plastic coating technology.

2016年9月8日星期四

The principle of vacuum coating vendors would explain PVD coating technology

The principle of vacuum coating vendors would explain PVD coating technology

PVD (physical vapor deposition) coating technology is mainly divided into three categories, vacuum evaporation coating, vacuum sputtering plating and vacuum ion plating. Corresponding to the three categories of PVD technology, the corresponding also have vacuum evaporation coating machine for vacuum coating equipment, vacuum sputtering coating machine and vacuum ion coating machine of the three. For nearly 10 years, the development of the vacuum ion plating technology is the fastest, it has become one of today's most advanced surface treatment method. We usually say of PVD coating, is refers to the vacuum ion plating; Commonly referred to as PVD coating machine, namely vacuum ion coating machine.
1, PVD coating membrane layer thickness - PVD coating layer thickness of micron grade, thickness of the thinner, the average of 0.3 mu m ~ 5 microns, the decorative coating membrane layer thickness is commonly 0.3 mu m ~ 1 mu m, so it can be almost does not affect the original size of the workpiece raise all kinds of physical properties and chemical properties on the surface of the workpiece, need not again after plating processing.
2, PVD coating can plating film color kinds of PVD coating is able to make the color of the film has a deep golden yellow, pale yellow, brown, tan, gray, black, colored, seven color, etc. By controlling the deposition in the process of relevant parameters, can control the plating color; Coating can be used after the relevant instruments to measure color, to quantify the color, to make sure the plating color whether meet the requirements.
3, PVD coating with the traditional chemical plating electroplating (water) the similarities and differences of PVD coating with the traditional chemical plating is the same, both belongs to the category of the surface treatment, and through certain way makes a material covered on the surface of another material. The difference is: PVD coating film layer and the adhesion strength of the workpiece surface is bigger, membrane layer's hardness is higher, better wear resistance and corrosion resistance, the performance of the film is more stable; PVD coating does not produce toxic or contaminated material.
4. PVD coating technology at present the main application of the industry, the application of PVD coating technology are divided into two categories: decorative coating and coated tools. The purpose of decorative plating is aimed to improve the appearance of the artifact decoration properties and color at the same time make more wear-resisting corrosion resistance to prolong the service life of the workpiece; The main application hardware industry fields, such as doors and Windows hardware, locks, bathroom hardware, etc. Tool for the purpose of the plating is mainly in order to improve the surface hardness and wear resistance, reduce the friction coefficient of surface, improve the service life of the workpiece; This is mainly used in all kinds of knife cut, turning tools, such as turning tool, cutter, milling cutter, drill, etc.), all kinds of hardware tools (such as screwdrivers, pliers, etc.), various kinds of mold and other products. :
5. The main characteristic of PVD coating, ion plating technology and advantages - compared with vacuum evaporation coating vacuum sputtering coating, PVD ion coating has the following advantages:
1. The film layer and binding force on the surface of the workpiece is strong, more durable and wear-resisting
2. Ion diffraction performance is good, can plating complex shape workpiece 0 v + R0 S4
3. The film deposition rate is fast, high efficiency 4. To the coating layer type 5. A comprehensive membrane layer, stable performance, high safety (obtained FDA certification, can be implanted in the body)

2016年9月5日星期一

Clean the vacuum coating machine

Clean the vacuum coating machine
Before proceeding with the vacuum technology should be vacuum cleaning materials, material surface to remove pollutants from the artifacts or system; Light coating machine parts surface cleaning processing also is very be necessary, because caused by pollutant gas, steam source will not only make the vacuum system cannot obtain the required degree of vacuum. And because of the existence of pollutants at the same t...ime can also affect the strength of the joint vacuum components and sealing performance.
Pollutants can be defined as "any kind of useless matter or energy, multi arc ion coating machine according to the physical state of pollutants can be divided into solid, gas and liquid, they exist in membrane or grain form. The chemical characteristics, it can be in ionic or covalent states, can be inorganic or organic matter.
Exposed to the surface the most vulnerable to pollution in the air, there are many sources of pollution, the original pollution is usually part of the process of forming surface itself. Phenomenon of adsorption, chemical reaction, leaching and drying process, mechanical processing and diffusion and segregation are increase the components of surface contaminants.